Supply Chain Management

4 Tips to Improve Your Packaging Process

4 Tips to Improve Your Packaging Process

Packaging created some serious issues in many Distribution Centers last year, both for outbound shipments and the inbound returns.

Even though it may appear to be an afterthought in the big picture of running a warehouse, it may be a surprisingly major issue that affects productivity, client satisfaction as well even your space management.

What are a few of the common issues we see across several amenities? Empty carton area, excessive fillers, unpopular non-recyclable substances, and absence of automation all bring about the headaches experienced by companies that were made to ramp up their Ecommerce surgeries in a rush.

Listed below are a few common areas to focus on to assist your packaging process keep up with the rest of your Ecommerce evolution:

Proper Packing Stations

One VERY typical gap we find out there now — especially with companies that had no or little prior experience sending single customer requests, is a badly organized packing region. Though this is technically part of this definition of “packaging”, it is a significant part of this “packing” process.

Preparing a simple table was likely all you can do if this began, but now it is time to find a correct packing station. Professional packaging stations provide sufficient storage to the cartons, fillers, printers, tape, etc., and arrange them to make it effortless for the packer to get them.

The channel displayed below from Dehnco Equipment is only one example of the sort of skilled equipment needed to make sure your packing employees are equipped to meet a much higher quality than where you began last year.

Right-Sizing Your Cartons

Let us begin on this by reassuring you that there really is no correct answer for the number of distinct size cartons would you want? There really is no proper answer, but there’ll always be a “too few” and “too many”. However, with contemporary applications, frequently built into several WMS systems, and also using a dimensioning scale, you are able to optimize not just the amount of carton sizes, but also the precisely the correct carton for every individual arrangement being packaged dependent on the overall size and weight of the enclosed products. Optimizing carton size has plenty of benefits:

  • Better product protection
  • Reduced waste (of space and packing fillers)
  • Lower transportation costs

Also read: 9 Ways Helps To Effective Warehouse Inventory Management

Recycled, Reusable and Reduced Packaging

There are more than a few reasons to carefully supply your bundle fillers, wrappers, and other peripheral packaging materials, rather than all them are immediately obvious.

  • Consumers are becoming increasingly vocal about the overuse of plastics Excessive paper or cluttered fillers. And the worst result is that a client not happy about these is NOT outspoken — since they simply decline to order. Waste and recyclability are a greater priority than ever, particularly as customers see the packaging heap up as their usage of Ecommerce improved last year.
  • Reverse Logistics is just another process often overlooked early at the Ecommerce encounter, but if you begin getting 10-20percent of your incoming orders coming back as yields, you will love having them arrive at the packaging which may be reused or easily broken down and recycled. The returns process may be extremely labor-intensive, and clients aren’t trained as packers to utilize optimized tape and packaging, so the breakdown process rewards by making our own packing reusable.


Like most warehouse processes, automation is increasing at a flat-rate rate. Among the largest factors is affecting businesses undergoing rapid growth in e-commerce shipments is the labor required.

While automation generally means large-scale investment, you will find “starter” options that are affordable for situations where you might have a single SKU or merchandise which could be installed to be packed with machine demand, or pre-packed to be wait for labeling when ordered.

These fundamental possibilities, which are available for more than two years, are simple to implement and will take your most important sellers off the palms of your flooring personnel and let them concentrate on the more complicated and varied shipments.

At the high end of this scale, there are ways to automate packaging using machines that actually CREATE the box needed on demand for your order being sent, The movie above highlights a remedy from Quadient that could pack around 1,100 parcels per hour.

As you can see in the movie, the machine requires employees to set the orders in a somewhat organized manner into the feeder in which they’re then scanned for measurements and quite carefully folds the absolutely sized cut cardboard around the objects and seals it up for shipping.

When it could be on the top for everything you believed you’d want when your Ecommerce blew up a year ago, it’s surely a fantastic choice to think about if your future plans include large growth on your guide to consumer company.

As Ecommerce Grows, so Does the Packaging Problem

It is totally understandable that last year’s “mission” was focused on “getting it from the door”

Now your eCommerce company is here to stay, getting the other supporting process right can help your shipments become profitable and lessen the effort required from the teams by giving the professional, process-driven strategy which might not have been accessible when the initial “emergency” response arose last year. In case you have solution worth discussing, ideas, or questions, feel free to reach out to our team anytime.

Written by
Barrett S

Barrett S is Sr. content manager of The Tech Trend. He is interested in the ways in which tech innovations can and will affect daily life. He loved to read books, magazines and music.

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